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Roll Crushers The sledging type of either single or double-roll arrangement is usually differentiated by such titles as “ roll crusher ” or “sledging rolls” The only point of similarity in the actions of the crushing rolls and the gyratory and jaw types is that both do their crushing by pressure

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Roll Crushers are simple in design and construction, long-lasting, economical, and versatile Roll crushing surfaces operate at a fixed distance apart, as opposed to the continually changing distances in a jaw or cone crusher

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Roll crushers do, however, give a very close product size distribution, and if the ore is not too abrasive, they do not have high maintenance costs Roll crushers have a theoretical MAXIMUM reduction ratio of 4:1 If a 2 inch particle is fed to the roll crusher the absolute smallest size one could expect from the crusher is 1/2 inch Roll crushers will only crush material down to a minimum particle size of about …

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A good rule of thumb is: Single Roll Crushers have a 6:1 ratio of reduction, Double Roll Crushers have a 4:1, Triple Roll Crushers have a 6:1 on the top stage and a 4:1 on the bottom stage, and Quad Roll Crushers have a 4:1 on both the top and bottom stage

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Large horizontal impactors sometimes are used as primary crushers Fracturing occurs at the same time by rock against rotor, rock against breaker bar, and rock on rock The vertical shaft impactor (Figure 5-13) is operated in rock against anvil, or rock against rock (through the installation of a rock shelf) modes

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The input of such crushers is relatively wider and the output products are coarser in size Example - Jaw crusher, Gyratory crusher b) Secondary crusher- The crushed rocks from primary crusher are sent to secondary crusher for further size reduction Example - Cone crusher, reduction gyratory crusher, spring rolls, disk crushers etc

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Figure 11191-2 is a flow diagram for industrial sand and gravel processing The mined rock is transported to the processing site and stockpiled The material then is crushed Depending on the degree of cementation, several stages of crushing may be required to achieve the desired size reduction

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